Read and answer the following case study: 1. All questions are answered fully and completely. 2. Show original thought and display critical thinking skills by correctly using terms and methods and...

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Read and answer the following case study:


1. All questions are answered fully and completely.


2. Show original thought and display critical thinking skills by correctly using terms and methods and their proper application.


3. Case studies should be single-spaced word documents, and be 1-2 pages in length.


4. Case studies should display the ability to identify potential causes and propose solutions for the issues presented in the case study.





The Elevator Dilemma


In a true story related by our colleague Professor James W. Dean, Jr., the general manager of an elevator company was frustrated with the lack of cooperation between the mechanical engineers who designed new elevators and the manufacturing engineers who determined how to produce them. The mechanical engineers would often completely design a new elevator without consulting with the manufacturing engineers, and then expect the factory to somehow figure out how to build it. Often, the new products were difficult or nearly impossible to build, and their quality and cost suffered as a result. The designs were sent back to the mechanical engineers (often more than once) for engineering changes to improve their manufacturability, and customers sometimes waited for months for deliveries. The general manager believed that if the two groups of engineers would communicate early in the design process, many of the problems would be solved. At his wits’ end, he found a large empty room in the plant and had both groups moved into it. The manager relaxed a bit, but a few weeks later he returned to a surprise. The two groups of engineers had finally learned to cooperate—by building a wall of bookcases and file cabinets right down the middle of the room, separating them from each other!


What would you do in this situation and why?

Answered Same DayDec 27, 2021

Answer To: Read and answer the following case study: 1. All questions are answered fully and completely. 2....

Robert answered on Dec 27 2021
114 Votes
Potential causes for the issues: The key issues here is that products are not designed for
manufacturing
due to the lack of collaboration between product designers and the manufacturing
engineers. Both the departments are working in silos. Product design has a huge impact on the
manufacturing. Product designs are capable of increasing the cost of manufacturing as well as
can decrease it. Product designs can improve the overall manufacturing output and efficiency as
well as it can deteriorate the overall output and efficiency. This is a reason that product design
must take manufacturing considerations into account while designing the product however this
is not the case here. Manager has made several efforts for improving the communication between
the 2 teams and all his efforts went in vain. The direct impact of this lack of collaboration is that
customers have to wait for months to get their order delivery and also organization is incurring
huge cost, poor inventory turns because of multiple to and fro iterations between design and...
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