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Answered 3 days AfterJun 17, 2024

Answer To: Only task 1 needs to complete

Banasree answered on Jun 19 2024
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Quality Management Plan
for Services for the RTA under the RMCC
Infrastructure NSW & Transport NSW
Urban Roads of NSW
North Connex
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About this release
    Document Number:
    NSW: QMP: RTA: RMCC Edition 1 / Revision 0
    Title:
    Quality Management Plan
    Author:
    Mukesh Kumar
    
    
    
    
    
    
    
    
    
    
    
    
    Ed 1 / Rev 0
    1 October 2008
    001
    Engineering Director
    Issue
    Date
    Revision Description
    Authorised by
    Management Review
    See Section 18 for details
    Planned Review Date
    Scope
    Review By
    Review Record
Ref no. Date
    1 October 2009
    
    Quality Assurance Manager
    
    1 October 2010
    
    Environmental quality manager
    
    1 October 2011
    
    Project In charge
    
Endorsement of QMP
    
______________________________
    
18/06/2024
    General Mana
ger
    Date
    
______________________________
    
18/06/2024
    Engineering Director
    Date
    
______________________________
    
18/06/2024
    Quality Manager
    Date
1. Introduction
1.1    Scope of this Plan
This document defines the quality management practices and processes of Infrastructure NSW will observe during the Road Maintenance Council Contract’s (“RMCC”) term.
This Plan is part of Council’s RMCC Contract Management System. It should be read in conjunction with Council’s Contract Management Plan which provides the framework of the system.
Infrastructure NSW and Transportation NSW applies quality assurance in delivering Services so as to effectively and efficiently satisfy the needs its customers: residents, other road users, the general public and the RTA.
1.2    Council’s Quality Management Objectives
Council is committed to delivering Services which meet the requirements of the RTA and the community.
We contribute to this by planning, organising, resourcing, directing, monitoring and measuring the processes and products relative to Council’s policies, objectives and the requirements of the RTA as expressed in the RMCC.
We record and report the results and use this as a basis for continual improvement.
1.3    Purposes of Council’s Quality Management Plan
The purposes of Council’s Quality Management Plan (“QMP”) are to:
Define Council’s management of Quality processes when delivering the RMCC Services,
Provide guidance to Council staff on Council’s obligations under the RMCC,
Assure the RTA that Council is fulfilling its obligations regarding the RMCC,
Define the responsibilities of the Quality Management Representative under the RMCC (the responsibilities and authorities of other positions are set down in the Contract Management Plan and other functional plans) and
Set down the frequency and responsibilities for management review of this Plan,
1.4    Practice of Quality Management
Council’s underlying principle of quality assurance is the quality management cycle.
Quality planning is:
Determining what to do - the processes which lead to the end result required by the customers,
Assessing what can go wrong and the consequences to the quality of the end-result,
Deciding the “right” way to do each process to minimise the risk of mistakes or waste,
Choosing key points to check that each process is effective, defining what to check and how to check then reporting and
Reviewing the reports and, where appropriate, improving the processes.
2. Product Realisation
This dealt with in detail in the Contract Management Plan. In summary:
2.1    Determining the Requirements
In the RMCC, the customers’ requirements are determined by:
Joint inspections and Joint Planning Assessments - to develop a programme of Services to be carried out during the current financial year,
Developing an Asset Inspection System – which ensures each road is regularly and systematically inspected to identify defects and subsequently to confirm that repairs have been done,
Carrying out inspections in accordance with the Asset Inspection System (see Council’s Contract Management Plan Appendix E) to identify any defects which have reached the Intervention Requirements nominated in RTA specifications.
2.2    Production and service provision
Council will implement a Defect Management process which encompasses:
Defect Identification,
Repair of those defects according to their urgency and
Recording and reporting.
2.3    Purchasing
See 6 below.
2.4    Design
Any design work associated with the contract will be arranged by the Infrastructure NSW and Transportation NSW in accordance with RTA’s requirements.
3. Survey Control
Surveying for set-out or construction is arranged by the Infrastructure NSW and Transportation NSW .
4. Measuring and Test Equipment
All equipment used for inspection, measuring and testing is regularly calibrated and maintained in good working order to ensure reliable performance and accurate results.
The Infrastructure NSW and Transportation NSW will select measuring equipment to suit the accuracy of the proposed application and only be used within its range of accuracy. When issuing measuring equipment for use on road maintenance Services, the Infrastructure NSW and Transportation NSW will confirm that the equipment is in current calibration.
If an item of equipment is knocked or dropped or if out-of-calibration is suspected, the user will immediately check its calibration, where possible, by comparing measurement against a similar item. Alternatively, the user will promptly tag the item "NOT TO BE USED" and arrange for it to be recalibrated.
If equipment is damaged, the user will immediately tag it "NOT TO BE USED" and notify the Infrastructure NSW and Transportation NSW who will promptly arrange repairs.
The Infrastructure NSW and Transportation NSW will arrange for the validity of measurements or tests that utilised defective equipment to be re-assessed.
5. Induction and Training
Council’s Infrastructure NSW and Transportation NSW will prepare a network-specific induction and training plan. See RTA Q4M Clause 6.2.2.
Council employees will not perform inspections or maintenance tasks unless competent to do so. Inspection competency includes being conversant with RTA’s intervention levels, inspection procedures, safety, traffic control, environmental protection and incident management requirements.
The Infrastructure NSW and Transportation NSW will ensure that all on site personnel engaged on the project (including subcontractor's personnel working under Council’s quality system) have undergone an appropriate induction programme which ensures they are aware of how the quality system is to be implemented on the project. The programme will focus on their specific roles and responsibilities, the Council’s Quality Plan, Project Quality Plans, the RTA’s Intervention and Rectification Requirements, other RTA Specifications, Inspection and Test requirements, on checking that the completed Services meet RTA requirements. This programme is available to RTA staff.
Council will keep records of who has been trained.
OH&S and Environmental training is dealt with fully in Council’s Safety Management Plan and Environmental Management Plan respectively.
6. Purchasing or supply by the RTA
Council will ensure anything purchased or supplied by the RTA, including subcontract Services, conforms to the contract and RTA specifications before incorporating it in any Service.
Materials and products supplied will be conforming and traceable.
The Infrastructure NSW and Transportation NSW is responsible for receipt of incoming goods used for the Services. This comprises checking that orders are complete, identified and undamaged, and also that any required documentation such as certificates of compliance and test results are submitted by the supplier.
The Infrastructure NSW and Transportation NSW is responsible for reviewing all inspection and test documents submitted by the supplier for the incoming goods to verify that all quality requirements have been met. A record of this verification will be kept.
Any nonconforming products will be clearly labelled by Infrastructure NSW and Transportation NSW and kept separate from conforming products pending a decision on their disposal. The Infrastructure NSW and Transportation NSW will keep records of such actions.
7. Supply of Materials
7.1    Materials Schedule
The Infrastructure NSW and Transportation NSW is responsible for preparing a Materials Schedule for all materials needed to carry out the Services. The Materials Schedule will show:
Source(s) of supply (eg. gravel pits, quarrymasters, pre-mix concrete supplier),
Anticipated quantities and dates for use,
Applicable RTA specifications to be used for purchase eg RTA 3061, RTA 3201, RTA R111,
If supplier is to carry out tests, frequency of testing and
If Council is to carry out tests, applicable Test Plan.
7.2    Materials Supplied by Council
The Infrastructure NSW and Transportation NSW will arrange any source testing and production testing of any materials to be supplied by Council (eg. from Council gravel pits) in accordance with the Inspection Test Plan.
7.3    Materials Supplied by the RTA
The Infrastructure NSW and Transportation NSW will take delivery and inspect the materials supplied by the RTA.
Council will carry out checks on any certificates to ensure the materials comply with the RTA specified quality requirements. Council will keep records of deliveries.
Infrastructure NSW and Transportation NSW Director will immediately advise the Infrastructure NSW and Transportation NSW manager of any shortages, deficiencies or materials unsuitable for use. The Infrastructure NSW and Transportation NSW will promptly notify the RTA in writing.
Council staff will handle and store materials so that no damage or deterioration will occur and ensure they are under adequate security. Periodically check the condition of materials in storage. Keep records of these checks as necessary.
8. Identification and Traceability
As required by RTA Q4M Clause 7.5.3, Council will provide written evidence that each lot, area or part of completed Services has passed all inspections and tests.
For Services which are of a routine nature Council will record each discrete work area on the Daily Work Record (see Contract Management Plan Appendix E). This will allow records to be re-examined if any problems are observed in the future.
For Services which require new construction Council will divide the project into discrete work areas or lots. The work area or lot number will be written on each ITP Checklist and Test Report so that any problems can be identified back to their physical location.
Council’s Lot numbering is standardised –see Appendix A.
Where appropriate Infrastructure NSW and Transportation NSW will indicate where construction materials have been used in the finished Services. Traceability is required for the following materials:
    Material
    Traceability Method
    Concrete supply
    Mark location of pour on Delivery Docket. Mark Delivery Docket number on ITP Checklist.
    Pavement sub-base material
    TfNSW 3051
    Binders
    TfNSW 3211
    Pavement base course
    TfNSW R83
    Pavement wearing surface
    TfNSW R145
    Shoulder material
    TfNSW R82, R15
The Infrastructure NSW and Transportation NSW is responsible for keeping a Lot Register and Material Traceability Records.
9. Controlling Services
Council work guidelines are provided to direct Council maintenance staff on how
to carry out the Services,
to check whether the Services meet RTA requirements and
to inspect completed Services to confirm that RTA requirements have been achieved.
If a process is complex, unusual or where safety is a major concern, Council will prepare a detailed work instruction.
Council’s Engineer will fill in the Daily Running Sheet to show the Services carried out each day, the location and the visual inspections performed on completed Services.
The Project Manager will check that Daily Work Records are accurate and that the Engineer visual inspections have been properly recorded. For any Service requiring laboratory testing, the Daily Work Record will then be forwarded to the Engineering Director to review all inspection and testing according to Council’s procedure.
Council notes that:
details of test methods, frequency and acceptance criteria for final testing are contained in RTA Technical Specifications and RTA Material Specifications. (For example the specifications at http://www.rta.nsw.gov.au/doingbusinesswithus/specifications/maintenance.html and
http://wwww.rta.nsw.gov.au/doingbusinesswithus/specifications/materials.html )
and
some RTA specifications require that statistical evaluation be carried out. In these cases Council’s tester will randomly choose a number of sampling locations within each lot and calculate a “characteristic” test result for the entire lot. If the lot fails, it will be fully re-sampled and re-tested.
Where RTA Specifications show Hold Points, the Council Contract Manager will have these released by the RTA’s...
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