As part of the manufacturing process for the fabrication of titanium-oxide-based solar panels, a layer of nonporous titanium oxide must be reduced to metallic titanium, Ti, by hydrogen gas as shown in...


As part of the manufacturing process for the fabrication of titanium-oxide-based solar panels, a layer of nonporous titanium oxide must be reduced to metallic titanium, Ti, by hydrogen gas as shown in the following figure.


The reaction at the Ti/TiO2
boundary is given by


Pure H2
gas flows rapidly over the surface of the nanoporous TiO2
slab. As TiO2(s) is reduced to Ti (molecualr weight
), the path length for mass transfer of H2
and H2O gas through the porous slab from the surface to the Ti/TiO2
boundary increases with time. You may assume that (1) the process operates at 1.0 atm and 900 K; (2) the reaction is very fast so that the concentration of H2
gas at the Ti/TiO2
boundary is zero and the reduction of TiO2(s) is limited by the diffusion of TiO2(g) away from the Ti(s)/TiO2
boundary; (3) the diffusion process is pseudo-steady state along the diffusion path; and (4) the effective gas-phase diffusion coefficient of H2
within the porous Ti(s) containing a mixture of H2(g) and H2O(g) is 0.031 cm2/s at the temperature and pressure of the process, whereas the effective diffusion coefficient of H2O(g) within the nanoporous Ti(s) containing a mixture of H2(g) and H2O(g) is 0.01 cm2/s at the temperature and pressure of the process. The density of the nanoporous Ti(s) is 2.6 g/cm3.


a. Determine the flux of H2
to the Ti/TiO2
boundary when
, assuming


b. Determine the number of hours necessary for all the TiO2
to be converted to Ti(s).


c. At
, determine the concentration profile for H2(g).

Nov 22, 2021
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